Deburred Metal Edges: What to Expect from Cut2SizeMetals
When you order from Cut2SizeMetals, you get more than just custom-cut metal. In many cases, we include edge preparation to remove sharp burrs and create smoother, safer edges. But not every job or material requires it—and not all parts are deburred by default.
We’re sharing this guide to help you understand when deburring is included, when it’s not, and how to request it if it’s important to your project.
When edge prep matters, we go the extra step—here’s what that means for you
Edge quality can make a big difference in how your material performs. Sharp burrs left from cutting can pose safety risks, damage nearby surfaces, or slow down your workflow. That’s why, when appropriate, we take the extra step to clean up edges—especially on smaller, made-to-order jobs involving sheet, plate, bar, or rod.
However, high-volume or industrial jobs—like hundreds of pipe cuts—deburring may not be included unless specifically requested. These parts are often intended for raw or structural use, where cosmetic finishing isn’t required.
What is deburring?
Deburring is the process of removing small metal fragments and sharp edges—called burrs—that form along the edges when metal is cut. These burrs may be barely visible, but they can make handling difficult and may interfere with fit or finish.
When a job calls for edge smoothing, we use a mix of shop-grade tools—including hand deburring tools, soft wheel buffers, and Dyna files—to clean up edges quickly and efficiently (as shown in the images below). The method depends on the material, cut type, and order volume.
Example of an unprocessed edge with burrs.
Example of a deburred edge with reduced sharpness.
Do you deburr all edges?
The short answer: it depends on the job.
On many smaller, made-to-order jobs—particularly for sheet, plate, bar, or rod—we take time to deburr not just the cut edges, but often the factory (mill) edges as well. However, not every part requires edge finishing, and in high-volume or industrial applications (like dozens of pipe cuts), deburring may not be included unless specifically requested.
We aim to strike the right balance between safety, efficiency, and end-use expectations. If edge finish is critical to your application, please let us know before ordering. We’re happy to confirm what’s possible and provide a quote if needed.
Note: Even when edges are deburred, we recommend wearing gloves and using caution—especially with thin-gauge or heavy materials.
Need custom edge finishing?
If your project requires something beyond standard deburring, we offer custom metal edge services:
- Mitered edges – Available upon request and quoted separately. Typically done via laser or waterjet and require a spec sheet or drawing.
- Beveled edges – Not currently offered.
- Other custom edge finishes – If you have a unique requirement, our team is happy to discuss it.
Packaged right, delivered safe
Edge prep is just one part of how we deliver quality. We also take pride in our packaging—using protective wrap, padding, and separation to prevent damage in transit. Whether you’re ordering one part or a full pallet, we aim to deliver your material in excellent condition.
Cut-to-size and project-ready
When you order from Cut2SizeMetals, you get more than just raw metal—you get material cut to your specifications, prepped where it matters, and packaged to arrive in excellent condition. Our goal is to make your project easier from the moment your order is delivered.
We want to be clear: not all parts are deburred by default, and not every edge is finished the same way. If your job requires a specific edge treatment, we recommend contacting our team ahead of time so we can ensure your order meets those needs.
If edge quality is critical to your application, please contact us before ordering to confirm availability and discuss options like mitering.
By shopping with Cut2SizeMetals, you get custom sizing, cleaner handling, and protective packaging that makes starting your project easier.
Disclaimer: Not all materials or product types are deburred by default. Deburring is performed when appropriate based on material, quantity, and intended use. Please contact our team to confirm edge finishing for your specific project.
Making your projects easier from start to finish
From single DIY sheets to full industrial orders, our customers count on us for accuracy, consistency, and convenience.
By combining precision cutting, thoughtful preparation, and reliable shipping, we deliver metal that’s ready for your next step—without delays or extra work.
Whether you need one piece or a full pallet, ordering from Cut2SizeMetals means your material arrives cut to spec, packaged for protection, and ready to use.
Start your order today and experience the Cut2SizeMetals difference.
Cut2Size Metals provides general properties and typical uses for the products we carry, however, the suitability of a material for any application or the manner of its use is the sole responsibility of the customer. If you have specific requirements for your application, we strongly suggest contacting us before purchasing. For specific questions or further assistance, feel free to call us at (812) 429-1634. We're here to help!